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Flight case panels
Made of Foamlite®

Flight case panels made of Foamlite® lightweight construction material

For very light and robust plastic flight cases

Whether for concerts, racing or trade fair construction: if high-quality equipment such as event technology, measuring instruments or medical devices need to be securely protected and transported quickly from A to B, robust and lightweight flight cases are required. Our flight case panels made of our lightweight material Foamlite® support designers in the manufacture of their plastic flight cases.


Foamlite® is a close-pored foamed plastic that combines low weight with high mechanical stability. Flight case panels made of Foamlite®:

  • are very light
  • very robust and durable
  • have a high-quality appearance
  • reliably protect valuable equipment and freight
Flight case panel: Black

Flight case panel: Black

Foamlite®

Flight case sheets made of Foamlite® can be produced in almost any desired colour shade

Flight case panel: Grey

Flight case panel: Grey

Foamlite®

Flight case sheets made of Foamlite® can be produced in almost any desired colour shade

Flight case panel: Blue

Flight case panel: Blue

Foamlite®

Flight case sheets made of Foamlite® can be produced in almost any desired colour shade

Flight case panel: White

Flight case panel: White

Foamlite®

Flight case sheets made of Foamlite® can be produced in almost any desired colour shade

Applications – flight case panels made of Foamlite®

Plastic road cases made of Foamlite® are suitable for all applications in which equipment and freight must be transported and protected safely and reliably. Typical application areas:

  • Event engineering
  • Racing
  • Measurement technology
  • Medical devices
  • Trade fair construction
  • Special packaging, e.g. for artworks
Plastic flight case made of Foamlite® flight case panels / flight case boards
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Flight case made of Foamlite® flight case panels with a wall thickness of 10 mm for measuring apparatuses

Product range - Foamlite® flight case panels

Flight case panel with grained surface
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High scratch resistance: Foamlite® flight case panel with grained surface

Foamlite® flight case panels are available in many sizes, thicknesses and colours:

  • Sheet thickness: 6 - 30 mm
  • Width: up to 2000 mm
  • Length: theoretically unlimited
  • Surface: Surface grained on both sides with high scratch resistance possible

Characteristics – flight case panels made of Foamlite®:

Light

Our lightweight material Foamlite® has a low density of only 0.65 g/cm³. Foamlite® flight case panels are almost 30 percent lighter than comparable plastic compact sheets. This means that plastic flight cases made of Foamlite® are very easy to handle and easy to transport.

Robust

Foamlite® flight case boards offer a high degree of mechanical stability. Flight cases made of Foamlite® reliably protect valuable equipment from damage in the event of shocks and bumps and have a long service life.

High UV and weather resistance

Foamlite® has high UV and weather resistance and high resistance to moisture. This makes plastic flight cases made of Foamlite® flight case panels suitable for permanent outdoor use.con-temperaturbestaendigkeit

High-quality surface

Foamlite® flight case panels are available with a smooth or double-sided grained surface with high scratch resistance. This gives plastic flight cases made of Foamlite® a long-lasting high-quality appearance.

Low maintenance - high purity

Foamlite® is very easy to clean with commercially available cleaning agents and requires very little maintenance. Foamlite's® closed-pore foam core does not allow any material to penetrate the pores. Compared to conventional materials used in the market such as wood or multiplex boards, Foamlite® offers many cleanliness and hygiene advantages for building cases. Commercially available wood laminates with paintwork or coatings can quickly scratch and absorb moisture and dirt. This can lead to swelling and rotting.

Easy processing

Flight case panels made of Foamlite® can be processed very easily with common woodworking tools. This makes it easy to produce flight cases in different sizes and thicknesses for different requirements. Aluminium profiles can be securely fastened with rivets and screws.

Röchling impressed us with its Foamlite® material. For us as a manufacturer, this opens up additional perspectives in new markets. Andreas Jäschke - Managing Director BOX-PROFI the case company GmbH

Material – Foamlite®

We specially developed Foamlite®, a closed-pore foamed material, for applications in which construction materials are required to be low weight while providing a degree of high mechanical stability. This opens up a wide range of possibilities in lightweight construction.
More information about Foamlite® lightweight sheets

Aluminium profiles securely mounted on Foamlite® flight case panels
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Securely fastened: Aluminium profiles can be easily mounted to Foamlite® flight case panels with screws or rivets
Flight case panel made of Foamlite®
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The closed-pored, foamed structure makes Foamlite® a lightweight panel

 

Technical Data – Foamlite® 

Properties

Inspection method

Unit

Fomalite®

Density

DIN EN ISO 1183-1

g/cm³

0,65

Moisture absorption

DIN EN ISO 62

%

<0,1

E-module

DIN EN ISO 527

MPa

1100

Shore hardness

DIN EN ISO 868

Scale D

70

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Benjamin Jose
Röchling Industrial
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